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20KHz 4000W Semi Automatic Ultrasonic Welding Machine - Wire Harness
- High-quality ultrasonic transducer, strong power, good stability.
- Good conductivity and resistivity very low or almost near to zero.
- Oxidation or plating metal can be welded.
- Short weld time, no need additional flux, gas, solder.
- No welding sparks, environment protection and safety.
- Without the need for frequent replacement of amplifier due to stepless adjustment of the amplitude.
- Power
- 4000W
- Voltage
- 110 220
- Rated Capacity
- 4KVA
- Weight (KG)
- 60
- Dimensions
- 500*180*400mm
- Warranty
- 1 Year;One year warranty with lifetime support
Reply within 24 hours · 12-month warranty
Professional Ultrasonic Metal Spot Welding Machine
Ultrasonic Metal Spot Welding is a well-developed and established production method for joining non-ferrous metals.Especially in the automobile industry, this reliable and trend-setting technology has been used in the production of wire harnesses for decades now. Ultrasonic metal welding is a cold, friction welding process, i.e. no liquid-melt phase occurs. The parts being joined are rubbed together at their contact surfaces under slight pressure.
Compared with resistance welding, this process offers numerous advantages. Besides the excellent electrical properties of the joint and the extremely low energy consumption, this method is particularly characterized by comprehensive process control and process data management.
Compared with resistance welding, this process offers numerous advantages. Besides the excellent electrical properties of the joint and the extremely low energy consumption, this method is particularly characterized by comprehensive process control and process data management.
There are different models of ultrasonic metal spot welding machines:
Please check table below for the difference of the machines.
Please check table below for the difference of the machines.
20KHz 6000W~8000W High Power Ultrasonic Metal Spot Welding Machine
20KHz 3000W~4000W Ultrasonic Metal Spot Welding Machine
40KHz 1000W Ultrasonic Metal Spot Welding Machine
| No | Item | XW-M2030 | XW-M2040 | XW-M2060 | XW-M2080 | XW-M4010 | |
| 1 | Frequency | 20KHz | 2 | 40KHz | |||
| 2 | Source Voltage | AC110V/220V±10%V 50/60±10%Hz | Y: 500mm; Z: 350mm | ||||
| 3 | Power | 3000W | 4000W | 6000W | 8000W | 1000W | |
| 4 | Operation interface | 4.3 Inch / 7 Inch Touch Screen | |||||
| 5 | Welding Size | can also customized according requirement | 300 pcs (18650) | ||||
| 6 | Pneumatic Pressure | 0-0.6Mpa | |||||
| 7 | Control Model | Time / Energy | |||||
| 8 | Generator Type | Digital automatic frequency tracking, generator can be adjusted the output amplitude from 5% to 100% | |||||
| 9 | Machine Size(mm) | 500*200*400 | 550*280*450 | 600*280*500 | 600*300*550 | 400*180*400 | |
| 10 | Controller Size(mm) | 400*350*140 | 300kg | ||||
| 11 | Weight | 50kg | 60kg | 85kg | 90kg | 30kg | |
| 12 | Warranty | One year warranty with lifetime support | |||||
Advantages
*High-quality ultrasonic transducer, strong power, good stability.
*Good conductivity and resistivity very low or almost near to zero.
*Oxidation or plating metal can be welded.
*Short weld time, no need additional flux, gas, solder.
*No welding sparks, environment protection and safety.
*Without the need for frequent replacement of amplifier due to stepless adjustment of the amplitude.
*Low energy consumption, high efficiency, no distortion, no pollution, welding firm, and convenient operation.
*Welding material does not melt non-fragile metal properties.
*Good conductivity and resistivity very low or almost zerot.
*Pairs of welding metal surfaces that require low, oxidation or plating can be welded.
*Good conductivity and resistivity very low or almost near to zero.
*Oxidation or plating metal can be welded.
*Short weld time, no need additional flux, gas, solder.
*No welding sparks, environment protection and safety.
*Without the need for frequent replacement of amplifier due to stepless adjustment of the amplitude.
*Low energy consumption, high efficiency, no distortion, no pollution, welding firm, and convenient operation.
*Welding material does not melt non-fragile metal properties.
*Good conductivity and resistivity very low or almost zerot.
*Pairs of welding metal surfaces that require low, oxidation or plating can be welded.
User Interface
*4.3&7 inch touch screen
*English language
*Flexible parameter and programming
*Digital automatic frequency tracking
*More control Model
*Suitable for various welding applications
Cylinder
*High precision cylinder
*Stable and reliable
*Ensure high welding quality
Welding Horn
*High performance die steel
*Durable and stable performance
*Support various non-standard customization
Guide Rail
* High precision guide
* Double guide rail
* Stable and reliable
Ultrasonic Metal Welding Application
* Multi-layer positive and negative electrode welding for dynamic power battery
* Li-ion battery and polymer battery: Copper foil welds nickel sheet; Aluminum foil welds aluminum sheet; Aluminum foil welds;
Nickle sheet.
* Auto splice welding, Formation of electric wire end, Welding for electric wires; Multiple electric wires bond welding.
* Electric wire and cable welding, terminal , connector , electric parts welding .
* Solar panel battery, flat solar plate , copper and aluminum plate joints.
* Solenoid switch, fuseless switch: big currency joint point welding and dissimilar metal welding.
* Refrigerator and air conditioner copper tube sealing. Vacuum parts of copper tube and aluminum tube sealing.
* Li-ion battery and polymer battery: Copper foil welds nickel sheet; Aluminum foil welds aluminum sheet; Aluminum foil welds;
Nickle sheet.
* Auto splice welding, Formation of electric wire end, Welding for electric wires; Multiple electric wires bond welding.
* Electric wire and cable welding, terminal , connector , electric parts welding .
* Solar panel battery, flat solar plate , copper and aluminum plate joints.
* Solenoid switch, fuseless switch: big currency joint point welding and dissimilar metal welding.
* Refrigerator and air conditioner copper tube sealing. Vacuum parts of copper tube and aluminum tube sealing.
| Air pressure | 0.4-0.6MPa |
|---|---|
| Applicable Industries | Machinery Repair Shops;Manufacturing Plant |
| Brand Name | XW |
| Condition | New |
| Core Components | Ultrasonic |
| Dimensions | 500*180*400mm |
| Frequency | 20KHZ |
| Generator Type | Digital automatic frequency tracking |
| Key Selling Points | High-accuracy |
| Machine Type | Welding Positioner |
| Machinery Test Report | Provided |
| Marketing Type | New Product 2020 |
| Max welding travel | 30mm |
| Operation interface | 4.3 inch/7 inch Touch screen |
| Place of Origin | Guangdong;China |
| Power | 4000W |
| Rated Capacity | 4KVA |
| Showroom Location | Philippines;India;Russia;Romania;Uzbekistan |
| Usage | Metal welding |
| Video outgoing-inspection | Provided |
| Voltage | 110 220 |
| Warranty | 1 Year;One year warranty with lifetime support |
| Warranty of core components | 1 Year |
| Weight (KG) | 60 |
| Welding material | AL+NI/CU+NI/AL+AL etc. |
| Welding time | 0.01-9.99 Sec |
Send Us an Inquiry
Tell us your requirements — wire range, output target, voltage or customization needs — and our engineers will recommend the right machine for your line.
- Factory-direct pricing
- Reply within 24 hours
- OEM / ODM supported
- 12-month warranty
